Occupational safety and health / Process safety and disaster prevention

Policies on Occupational Health and Safety, Process Safety and Disaster Prevention

We undertake safety measures in accordance with the Safety Philosophy and Safety Principle and with "participation by all" as our motto and a goal of achieving zero occupational injuries by employees and the employees of cooperating companies who work at MGC.

Each business site implements voluntary safety measures under its own initiatives, and LINK, a Company-wide organization, conducts Company-wide improvement measures.

In addition, reducing equipment breakdowns and production suspensions is also effective for preventing accidents, and accordingly, we conduct systematic maintenance of facilities and are reinforcing measures at production sites centered on TPM activities*.

  • * Total Productive Maintenance activities: Activities that continually realize productivity improvements and the securing of revenue by eliminating all possible losses existing within the production system

Safety Philosophy

Ensuring safety is the top priority of our business activity

Safety Principle

(1) Fostering a Safety Culture
(2) Confirming and Abiding by Safety Rules
(3) Thorough Education and Training
(4) Comprehensive Preventive Maintenance

Safety Slogan

Build a safety culture together through keen awareness and certain knowledge.

Setup to Promote the Occupational Health and Safety and the Process Safety and Disaster Prevention

MGC holds the Environment and Safety Manager Meeting, a gathering of the heads of environmental and safety departments of each workplace to report on and discuss the status of RC measures, and meetings of the LINK Leaders Conference, which discusses LINK activities at each workplace, multiple times each year.

At environment and safety meetings, which are chaired by the President and are held once a year, activities are reviewed, plans for the following year are discussed, and the PDCA cycle is implemented to continuously enhance the levels of activities.

photo: Environment and Safety Meeting
Environment and Safety Meeting

Occupational Health and Safety

With the goal of achieving zero occupational injuries, we regularly conduct safety-related education and drills and occupational health and safety risk assessments. In addition, each workplace continuously engages in everyday safety tasks such as 5S activities, hazard prediction, and proposals for addressing Hiyari Hatto (near-miss) incidents.

photo: Voices United for Safety Awareness (Yokkaichi Plant)
Voices United for Safety Awareness (Yokkaichi Plant)
photo: A Presentation by the Planned Maintenance Department (Niigata Plant)
A Presentation by the Planned Maintenance Department (Niigata Plant)

We share information on occupational injuries, perform risk assessments, provide safety education, and carry out joint disaster mitigation training to prevent industrial accidents at partner companies, while working to enhance our cooperative frameworks.

photo: Safety Sentries (Yamakita Plant)
Safety Sentries (Yamakita Plant)
photo: A Safety Meeting (Mizushima Plant)
A Safety Meeting (Mizushima Plant)

Process Safety and Accident Prevention

To prevent the occurrence of accidents and injuries, it is important to continue stable operations by ensuring the safety of production processes and the soundness of equipment. At each plant, we utilize equipment maintenance system (M3) and other systems to conduct checks and make renewal plans, and perform checks, repairs, and renewals with priority set according to risk and the importance of facilities.

We are also using case studies of past accidents to verify the effectiveness of countermeasures and engaging in initiatives aimed at preventing the occurrence of similar accidents. We carry out facility risk assessments that simulate non-steady-state operations, such as emergency shutdowns.

Furthermore, in addition to converting standards manuals to "Know Why," we are also introducing operation simulation training.

photo: Reciprocal Inspections of Periodic Repairs of Complexes (Kashima Plant)
Reciprocal Inspections of Periodic Repairs of Complexes (Kashima Plant)
photo: A Safety Lecture by the Laboratory Head (Niigata Research Laboratory)
A Safety Lecture by the Laboratory Head (Niigata Research Laboratory)

Responding to emergencies

In preparation for accidents, we establish a self-disaster readiness framework at each business site and carry out various disaster reduction drills according to sites' annual plans.

photo: A General Disaster Preparedness Drill (Hiratsuka Research Laboratory)
A General Disaster Preparedness Drill (Hiratsuka Research Laboratory)
photo: Fire Extinguisher Training (Tokyo Research Laboratory)
Fire Extinguisher Training (Tokyo Research Laboratory)

Certified high pressure gas plants

The Niigata Plant and Mizushima Plant, which are high pressure gas safety management code certified plants, are audited by the Director in charge of Environment Safety & Quality Assurance Division (Process Safety Management General Controller) under the company rules for "High pressure gas certification safety management". The aim of our audits is to objectively evaluate the high pressure gas safety management system and the certified inspection management framework to ensure that they are working effectively.

figure: High pressure gas certification management system. The president is the top of this system.
High pressure gas certification management system

Safety Performance

Calendar years were changed to fiscal years and prior data was adjusted.

Status of Achievement of Occupational Health and Safety Targets under the Grow UP 2023 (2021–2023) Plan (Mitsubishi Gas Chemical)

KPI item Target FY2021 FY2022

Serious occupational accidents※1

Cases 0 1 1
Achievement status - × ×

Serious accidents※2

Cases 0 0 0
Achievement status -
  • *1 Disability eligible for, or possibly eligible for disability compensation involving lost work accidents, fatal accidents and accidents resulting in permanent inability to work, and those involving four or more lost work days
  • *2 Accidents and major workplace accidents which threaten third parties, including localized environmental pollution and accidents affecting local residents
Safety Record (MGC and partner companies)
graph: Safety Record of MGC and partner companies. It indicates the annual safety records by series.
Lost time injury frequency rate*1
graph: Lost time injury frequency rate. It indicates annual rates of MGC and partner companies.

*1 Frequency rate: Number of occupational injury casualties per one million working hours

Lost time injury severity rate*2
graph: Lost time injury severity rate. It indicates annual rates of MGC and partner companies.

*2 Severity rate: Number of lost working days per 1,000 working hours

Collection and Dissemination of Safety Information

When accidents or incidents occur at this company, partner companies, or Group companies, MGC immediately relays the information using our safety information transmission system in an effort to prevent the reoccurrence of similar accidents or incidents.

Our plants hold accident prevention meetings and other activities with partner companies to share information.

We share information with Group companies that handle or manufacture chemical substances and promote environmental and safety activities.

Domestic Group Companies that Participate in Information Sharing (16 companies)

EIWA CHEMICAL IND. CO.,LTD.
FUDOW COMPANY LTD.
JAPAN FINECHEM COMPANY, INC.
Japan U-PiCA Company, Ltd.
JSP CORPORATION
MGC Advance Co.,Ltd.
MGC AGELESS Co., Ltd.
MGC Electrotechno Co., Ltd.
MGC Farmix Co., Ltd.
MGC Filsheet Co., Ltd.
MGC Terminal Company, Inc.
MGC Woodchem Corporation
SHINSANSO KAGAKU CO.
TOHO EARTHTECH,INC.
Toyo Kagaku Co., Ltd.
Yonezawa Dia Electronics Co., Inc.

Overseas Group Companies that Participate in Information Sharing (10 companies)

AGELESS (THAILAND) CO.,LTD.
MGC ADVANCED POLYMERS, INC.
MGC ELECTROTECHNO (THAILAND)CO.,LTD
MGC PURE CHEMICALS AMERICA, INC.
MGC PURE CHEMICALS SINGAPORE PTE. LTD.
MGC PURE CHEMICALS TAIWAN, INC.
MITSUBISHI GAS CHEMICAL ENGINEERING-PLASTICS(SHANGHAI)CO., LTD.
P.T. PEROKSIDA INDONESIA PRATAMA
THAI POLYACETAL CO., LTD.
THAI POLYCARBONATE CO., LTD.